Tonight was a good night with the blue tangs spawning for the first time in the new tank. I didnt manage to see the event, but heard the splash then turned to see the chromis, damsel and cleaner wrasses having a free meal.
It occurs to me I didnt really put anything up about the tank change, so heres the detail:
The plan was to end up with a tank and stand that look something like the following.
Tank Layout
Two Tunze 6105's will be mounted on each of the angled sections of the overflow. These will be used to both create flow and to surge the tank water creating movement and keeping as much detritus in suspension as possible. Control of the power heads will be achieved via the GHL Profilux 3 Ex.
Overflow
I will put some dark blue vinyl on the back of the tank as a background.
Sump
Water flow through Sump
Sump Section 1
By using the arrangement of the return pipes exiting within the first section of the sump, I am hoping to minimise splashing and to retain any excess food, detritus, Norrie etc. to the filter socks and the first chamber. The flow in this first section should be significant, helping to keep items in suspension.
The output of the chiller, ATO and Reactors will flow into this section.
Sump Section 2
With my current setup I use 2-3 filter socks per week and depending on the day of the week (is it water change time?) the filter socks can get blocked before I change them. By using three units in parallel, this will allow me to change one sock at a time without the need to fiddle with the return lines (a current issue). Additionally, if a sock does get blocked, then the remaining socks will still be able to process the water and I shouldn’t lose any large waste into other sections of the sump.
In the worst case, with three socks blocked the water will backup and then overflow the second baffle into the Macro Algae compartment.
Sump Section 3
Macro Algae will be run in this section. DIY LED lights will be moved from the old tank to this new system.
Some Live rock and rubble will be in the bottom of this compartment to provide protection for Amphipods, Mysis shrimp, bristle worm and snail populations.
Egg crate will be used to confine the Macro Algae to this compartment, yet let the water pass.
Sump Section 4
Skimmer(s) will be housed in this larger slower moving section of the sump.
Reactors will also be housed in this section. Output from the reactors will be plumbed into the Sump Section 1
Probes for the Profilux 3 Ex will be housed in this section
Heaters will be housed in this section. The temp will be set 2C above the ideal for the tank on the heaters. The Profilux will be used as a primary temp controller and will turn off the power to the heater once it reaches its ideal temp.
Sump Section 5
Return Pump and ATO level sensors
Water from the return pump will feed the chiller, reactors and return to the display tank.
Layout for filter sock holder for sump
This was routed out of 10mm acrylic with the filter socks resting on the lip.
The goal is to be able to change filter socks without needing to stop the return pump. Also if a filter sock gets blocked up, then the others can deal with more water.
If in the worst case, all three are blocked, then water will build up in the first chamber of the sump and then overflow to the third.
Stand Layout
Looking down into the stand from the Top.
From the Back (Top of Image) to the Front and then left to right,
1. GHL Power Bar to control chiller, heaters, refugum light, ATO, skimmer and fans. Not UPS protected
2. ATO Tank
3. Chiller and fans
4. Sump with 5 compartments (return, filter socks, refugum, Skimmer/Reactor chamber, return)
5. GHL Power Bar to Power Heads, Lights, Return Pump, UPS protected
6. Shelves for storage (Not shown)
7. GHL Profilux 3 Ex
8. UPS
9. Fans (Not Shown)
Stand
The stand will be made from 50mm square tube with panels that are then attached with magnets to allow all panels to be removed and the stand worked on if required.
Tank Automation The tank will be controlled by a GHL Profilux 3 Ex. It is the same unit that runs the current tank and my breeding setup.
Items that will be controlled/managed by the system
1. Heaters with secondary control in the heater itself, allowing for a failure of the temperature probe on the controller or a heater failing in the on position
2. Chiller with secondary control in the chiller itself, allowing for a failure of the temperature probe on the controller or the chiller failing in the on position.
3. Variation in tank temperature between day and night is allowed within thresholds (e.g. colder at night)
4. ATO
5. Return Pump Control, run low protection, feed pause with auto restart
6. Skimmer Control, off during water change and run low protection
7. Lighting control across all channels, Sunrise, Sunset, clouds, rainy days (dimmed lighting), storms/lightning, control across all channels for colour mixing throughout the day, moonlighting
8. Pump Control, pumps off for feeding, automatic restart after feeding, water surge (small waves), variable flow to maximum during storms to keep detritus in the water column
9. Monitoring of power usage, temp, conductivity (salinity), PH and Redox. Power usage on pumps is a sign of requiring a clean. Low power demand on heaters can mean a failed heater
10. Alarm reporting for items outside of the target parameters
11. Manually initiated, automatic water change
12. Tracking of hours of usage for a component (e.g. Lights, UV, pumps)
13. System Reminders
If anyone has any suggestions, comments or thinks that there is a better way to approach any of this then please let me know. Overall most of the equipment will be migrated from my existing tank, so the upgrade costs should be minimal other than the tank, sump, stand and plumbing.
Note: clownfish in the first image are shown to scale though I swear there were more in there a couple of hours ago.
After a few weeks all of the pieces arrived with some hiccups along the way (like the stand fabricator "loosing" the stand and having to build a second one)
Stand in place with sump and tank platforms in place.
Sitting in the back of the delivery van
Lots of people makes lite work
The doorway was 25mm larger than the tanks width so there wasnt a lot of clearance.
Getting the tank on to the stand from the foor was a bit of an effort, with with six people it was not too bad.
The tank in place
The MASWA (Marine Aquarium Society of Western Australia) glass suction cups made this so much easier, thanks MASWA for lending me these, it made the job so much easier and safer.
The sump and RO top up tanks then went into place
Overall, the delivery took just over an hour and went really will with everything in place with no damage or accidents and ready for me to start plumbing.
Then came the real work.
I went over the tank and gave it all a good clean and scrape with a razor blade to clean of any dust/dirt/grime. Then put a vinal back onto the tank.
It was my first time dealing with a large piece of vinal like this, so it was a bit of a challenge. But I was able to get it done on my own with the help of dishwashing liquid and a spray bottle.
Im really happy with the appearance.
Then came the plumbing, so many fumes :-D
Dry fitting of the parts
All went together fairly well other than me gluing a union joint and forgetting to put the nut on.

This meant that I had to get to the hardware store at 7am and fix this before the water for the tank arrived at 10am.
Speaking of water, its wet and has a massive amount of flow with only two of the four power heads installed.
Over the next few days Im going to tune the drains some more to attempt to further silence the tank, most likely this will be to restrict more return flow and bypass it back into the sump.
Next items on the agenda, will be getting some rock in there plus modifying the DIY lighting from my old tank to fit over the new one.
Finally I moved the live stock in from their temporary tanks to their new home
Tank video showing the fish all moved in now plus some random corals left from the old tank