Interesting thread, I am on the finishing up stage of a system with a 90, a 55 and a 50, UGFs, and a sump, have water in all and adding salt, have some 'live' gravel to add once the salinity is up, and just for fun several female mollies converting to salt. I have another 55 in the fishroom for growout .
Re: wood tanks, I am looking at the Instant Ocean marine 3/4 ply, fiberglassed. I made the sump for the 3 tanks of this. Its well covered in Frank Hoffs book. I would wind up with 6 sections of 28gals, probably 26 with lower water level. I am looking at this for some small fish breeding tanks. It'll be another month before I start it, but have the marine ply now for a unit. It will be on a 2by4 stand.
So far so good on the start, I am thinking of going down to Tropicorium next week for some starter stuff, I also have a 'pod' rack, several 10gal tanks, and several 5 gal buckets on the bottom with some 3 gal Walmart square water jugs on 2nd and 3rd shelves, with 2 liter bottles on the top. But its all not functioning yet, major effort is on the 3 living room tanks.
Why did you rule out the ply tanks? After looking at options it seemed the ply was the easiest way to get the 6 'tanks', all in one unit for me anyhow.
Fascinating thread, thanks for sharing.